Rubber formula design principles can be summarized as follows:1, to ensure vulcanized rubber with the specified technical performance, product quality;2, in the rubber product manufacturing process and processing performance is good, so that products meet high;3, low cost, cheap;4, the use of raw rubber, polymers and various raw materials readily available;5, high labor productivity in the manufacturing process consumes less power;6, in line with environmental protection and health requirements;Any rubber compound is unlikely to achieve all with excellent performance. In many cases, the formulation should follow the following design principles:① In the case without compromising quality, reduce the cost of plastic material;② cost without increasing the case of rubber, to improve product quality. For the performance of rubber products, processing costs and feasibility of three to obtain the best overall balance. With the least material consumption, the shortest time, minimum effort, through the formulation of scientific method, control of raw materials with the inherent laws of practical design formula.PRM IndustryAbstract...Articles section Rubber representation formulaName of the basic formula of raw materials/ Phr PHR formula wt /% volume fraction formula /% production formula/ KGNRSulfurAccelerator MZinc oxideStearic acidCarbon black 100315250 62.201.860.603.101.2431.00 76.701.030.500.631.5419.60 501.50.52.51.025.0Total 161 100.00 100.00 80.5Natural rubber (NR)-based formulationName of standard raw materials NBCSample Number of quality raw materials were the name of the standard NBCThe quality of the sample numbers wereNRZinc oxideStearic acid -370372 10052 antioxidant PBNAccelerator DMSulfur 377373371112.5Note: The curing time is 140 ℃ × 10min, 20min, 40min, 80min. NBS prepared for the American National Standards InstituteStyrene butadiene rubber (SBR)-based formulationRaw materialsName Number of non-standard sample NBC formula oil-filled oil-filled SBR SBR formula
Oil-filled oil-filled volume 25phr amount of oil-filled volume 37.5phr amount 62.5phr 50phr oil-filled oil-filled volume 75phrNon-oil-filled SBROil-filled SBRZinc oxideStearic acidSulfurFurnace blacksAccelerator NS --370372371378384 100-311.75501 -1253.751.252.1962.501.25 -137.54.121.382.4268.751.38 -1504.51.52.63751.5 -162.54.881.632.8581.251.63 -1755.251.753.0687.51.75Phr refers to the quality of parts per hundred weight of rubber, the number ofNote: The curing time is 145 ℃ × 25min, 35min, 50minChloroprene rubber (CR)-based formulationName of standard raw materials NBCSample number of pure semi-reinforcing furnace black rubber formulations(SRF) recipeCR (W type)Magnesium oxideStearic acidSRFZinc oxideNA-22 acceleratorAntioxidant D -376372382370-377 10040.5-50.352100412950.52Note: The curing time is 150 ℃ × 15min, 30min, 60minButyl Rubber (IIR)-based formulationName of standard raw materials NBCSample number of pure rubber formula formula HAF black tank(HAF) recipeIIRZinc oxideSulfurStearic acidAccelerator DMOf TMTDTank made of carbon blackHAF -370371372373374375378 10052--1-- 1005230.5150- 10031.751-1-50Note: The curing time is 150 ℃ × 20min, 40min, 80min; 150 ℃ × 25min, 50min, 100minNitrile rubber (NBR)-based formulationName of standard sample materials NBC gas carbon black formula numberNBRZinc oxideStearic acidSulfurAccelerator DMGas carbon black -370372371373382 100511.5140Note: The curing time is 150 ℃ × 10min, 20min, 80minButadiene rubber (BR)-based formulationName of standard sample materials NBC No. HAF formulaBRZinc oxideSulfurStearic acidAccelerator NSHAFASTM Type 103 oil -370371372384378- 10031.520.96015Note: The curing time is 145 ℃ × 25min, 35min, 50minIsoprene rubber (IR)-based formulationName of standard sample materials NBC No. HAF formulaIRZinc oxideSulfurStearic acidAccelerator NSHAF -370371372384378 10052.2520.735Note: The curing time is 15 ℃ × 20min, 30min, 40min, 60min. Pure natural rubber-based adhesive formulations using formulation.Ethylene propylene diene monomer (EPDM)-based formulationName of raw material quality name quality parts wereEPDMZinc oxideStearic acidAccelerator M 100510.5 Effect of TMTDSulfurHAFNaphthenic oil 1.51.55015Note: The curing conditions for the DCDP in the third monomer when 160 ℃ × 30min, 40min, when the third monomer for the ENB 160 ℃ × 10min, 20minChlorosulfonated polyethylene (CSM)-based formulationRaw black recipes white recipe nameCSMSRFLead oxideActive zinc oxideAccelerator DMAccelerator DPTTTitanium dioxideCalcium carbonatePentaerythritol 100402--0.52--- 100--4-23.5503Note: The curing time is 153 ℃ × 30min, 40min, 50minChlorobutyl rubber (CIIR)-based formulationName of raw material quality name quality parts wereCIIRStearic acidAccelerator DMMgO 100122 HAFOf TMTDZinc oxide 5013Note: The curing time is 153 ℃ × 30min, 40min, 50min
Polysulfide rubber (PSR)-based formulationName of raw materials, raw materials, formulations ST ST formula formula formula FA FA formulaPSRSRFAccelerator DMMgO 1006016 100600.5- Zinc oxideAccelerator DMAccelerator DPG --- 100.30.1Note: The curing time is 150 ℃ × 30min, 40min, 50min
Acrylate rubber (ACM) based formulationName of raw material quality name quality parts wereACMFEF carbon black fast pressurePotassium stearate 10060Antioxidant RD 0.75Sodium stearateSulfur 11.750.25Note: The curing conditions for a period of 166 ℃ × 10min; Sec sulfide 180 ℃ × 8h.
Mixing polyurethane rubber (PUR)-based formulationName of raw material quality name quality parts werePURCoumarone resinAccelerator MAccelerator DM 1001514 Antioxidant Caytur 4SulfurHAFCadmium stearate 0.350.75300.5Note: The curing time is 153 ℃ × 40min, 60min
Epichlorohydrin rubber (CO)-based formulationName of raw material quality name quality parts wereCOLead stearateFEF 100600.75 miniumAccelerator NBCAccelerator NA-22 1.521.2Note: The curing time is 160 ℃ × 30min, 40min, 50min
Viton (FKM) based formulationName of raw material quality name quality parts wereFKM (Viton type)100 MT Carbon Black20 MgOCuring agent Dink 3 # 153.0Water resistance requirements when using calcium oxide instead of 11 parts by weight magnesium oxide, requires acid for absorption when the acid with PbO.Note: The curing conditions for a period of 150 ℃ × 30min; Sec sulfide 250 ℃ × 24h.Silicone rubber (Q)-based formulationName of quality raw materials wereQCuring agent BPO 1000.35Note: some 125 ℃ × 5min; Sec sulfide 250 ℃ × 24h.
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Peter Huang
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